Contractor Tips Blog

Jun
23

Common Causes of V-Belt Failure in Manufacturing Applications

Almost every manufacturing plant has equipment that requires a v-belt. Whether it is for a conveyor belt or other machinery, these belts are needed to keep production rolling. However, they are often one of the reasons productions comes to a halt. To make your v-belts last longer, consider these common causes of v-belt failure to extend the life of your belts to keep your production floor rolling.

  • High temperatures. While some heat is unavoidable, high ambient temperatures can cause your v-belts to become brittle and crack, giving out at the most inopportune times. Using good ventilation and air flow can help reduce heat in the drives, protecting your v-belts.
  • Oil damage. Oil and other contaminants can damage your v-belts. If you have v-belts that fall apart in layers or are slipping, it is a sign that oil is leaking into your drive, causing belt damage.
  • Large loads. If your conveyor is handling larger loads than it is specified for, this can cause v-belt failure. Improper or overloading can cause high heat and fast wear on your v-belt. For heavy applications, often changing your v-belt to a notched or cogged version can prolong the use.
  • Improper installation. Are you constantly replacing v-belts? It may not be the belt but instead the installation.  Misalignment and setting the wrong tension can cause belt failure. Inspect the installation process to ensure alignment and tension is correct.

Not sure if you have the right v-belt for your application? Talk to your local industrial rubber supplier that offers v-belt replacements. An experienced supplier can help you determine the right v-belt for your application that will last longer and keep your production line moving.

Posted on behalf of:
The King Group, Inc.
6865 Shiloh Road East, #100
Alpharetta, GA 30005
(770) 886-1113

Apr
10

Choosing the Right Rubber Material for Your Manufacturing Application

All rubber products are not made equal. From pure gum rubber to silicone rubber products, there are different rubber materials that are better fitted for specific manufacturing applications. If you are searching for the right rubber product for your needs, consider which has the best components for your application and budget. Some popular rubber products used in manufacturing include:

  • Pure gum rubber. For a rubber product that is resistant to abrasion, pure gum rubber tubing or sheets is often preferred. This material handles high heats well and can be heated and cooled while still keeping its form.
  • Skirtboard rubber. If you are moving bulk material such as gravel, sand or other small granules, skirtboard rubber is an inexpensive material that is perfect for your conveyor belts. This durable material can help prevent spillovers, helping you retain your bulk product.
  • SBR rubber. Styrene-Butadiene Synthetic Rubber or SBR is used for applications in many industries, but particularly in the HVAC and construction industries. This semi-abrasive material can withstand up to 210 degrees of heat, making it an excellent product for durable applications.
  • Silicone rubber. When you need a rubber product that will not stick to your items while withstanding high heat, silicone rubber is an excellent choice. This material can be cut into many sizes and is sold in rolled bulk for manufacturers.

The best way to get the right rubber product for your budget and manufacturing application is to consult a rubber supply expert. Contact a local rubber supplier that carries a wide variety of rubber products, cut specifically for your size needs to get the best advice on purchasing rubber materials for your manufacturing business.

Posted on behalf of:
The King Group, Inc.
6865 Shiloh Road East, #100
Alpharetta, GA 30005
(770) 886-1113

Jan
28

Benefits of Pure Gum Rubber in Manufacturing

Sometimes nature does it best. That is often the case when it comes to rubber products for manufacturing. Natural, pure gum rubber is made from the sap of the rubber tree and has been used for centuries for its durable qualities. Even though there are many man-made rubber products available, there are benefits to using pure gum rubber for your manufacturing business.

Pure gum rubber naturally is resistant to abrasions and can be heated or cooled without destroying the material. It can also be exposed to many chemicals without damage, such as some versions alkaline, acid and salt solutions. This makes this absorbent material wonderful for manufacturing where exposure to temperature changes and various chemicals is necessary.

In manufacturing, pure gum rubber is often used in skirting, padding or sealing applications for equipment. This material is strong enough to be used over and over, without causing abrasion to the materials it comes in contact with. The supple material is cost effective compared to other similar materials and can be purchased in tubing or in sheets from wholesale rubber suppliers for the manufacturing industry. The flexible material can be cut to fit various needs within the manufacturing industry and is available in different colors.

If you are looking for a material that will effectively protect your manufacturing equipment, look into using pure gum rubber sheets or tubing in your operation. Talk to your local commercial rubber supplier about the sizes and forms of pure gum rubber available. Many suppliers can cut the rubber material to order for your business, so you get the right size and quantity for your needs.

Posted on behalf of:
The King Group, Inc.
6865 Shiloh Road East, #100
Alpharetta, GA 30005
(770) 886-1113

Dec
7

Discharge Hoses

Discharge hoses are mostly used in plant operations to carry out materials such as water, sand, and waste. It is highly important that a plant have the proper discharge hoses and well as the proper fitting of the hoses for their operations. There are all sizes and lengths available for discharge hoses and a professional manufacturer can assist operation managers in choosing the hoses that are needed. 

It is important to realize that there are many factors involved in choosing the correct hose for the specific needs of each plant or commercial facility. Perhaps the best method in choosing a proper discharge hose is to use the “STAMPED” method – Size, Temperature, Application, Material being conveyed, Pressure, Ends, & Delivery. Knowing these factors, will allow an expert staff supplier to lead buyers in the right direction. The size of a discharge hose depends on the application that it will be used for. Discharge hoses are used in various industries such as construction, marine, industrial, mining, agriculture, and municipal. Knowing the working pressures (low, medium, or high) for the specific application is necessary so that the purchased hose will withstand application uses. Custom discharge hoses are made with the specifications of buyers and can be purchased in bulk. 

Finding a reliable supplier of discharge hoses with a quick turn around is important to plant operations. An experienced supplier can help you find exactly what type and size discharge hose you need for a particular application. Custom discharge hoses can be made for those needing hoses with specific diameters and lengths, so finding the most reliable and reputable supplier is essential.

Posted on behalf of:
The King Group, Inc.
6865 Shiloh Road East, #100
Alpharetta, GA 30005
(770) 886-1113

Sep
10

Does Your Business Need A Vacuum Conveyor Belt?

There are many types of commercial conveyor belts available for manufacturing, packaging and warehousing needs, all with unique benefits and uses. Vacuum conveyor belts are one of these options, designed for the specific purpose of transporting flat items. If you are in the market to purchase a conveyor belt, you may benefit from the unique properties a vacuum conveyor can offer. 

Benefits Of Vacuum Conveyor Belts

Unlike many other types of conveyor belts, vacuum conveyors use suctioned air to keep items secured to the moving belt through the use of air holes. This is useful for a variety of products which easily move or fall off other types of belts. Some of the benefits of using vacuum conveyors include: 

  • Flat items. Vacuum conveyors are perfect for flat products like paper, cardboard and other items with a flat surface. Paper, printing and cardboard industries are some of the largest users of vacuum conveyor belts.
     
  • Secure grip. Any item which needs to be securely held on a belt due to size, material or inclines can benefit from the use of suction through air holes on vacuum belts.
     
  • Belt position. For items that need to be held straight or flat on the belt for gluing or other procedures, a vacuum conveyor may be the best solution. 

Most vacuum conveyor belts are customized for the unique product it will be designed to accommodate. This includes the location of air holes, the size of the belt and many other specifications. For companies in the printing, cardboard and paper industries, along with many other applications, the vacuum conveyor is an indispensable piece of equipment which can increase production and quality.

Posted on behalf of The King Group, Inc.

Jul
3

Having Conveyor Belt Problems?

Conveyor belts are used in many applications, from retail to manufacturing. These convenient devices are so much a part of most operations that it would be hard to imagine having to do the job without them. So, when a belt goes down, it can make work come to a standstill, costing money in labor and production. Finding the problem and getting it fixed fast is crucial in almost any business. 

Find An Experienced Conveyor Belt Service Company

When it comes to conveyor belts, you need a service company who knows these machines inside and out. An experienced outfit should be able to help you troubleshoot the problem quickly, then get it fixed in as little time as possible. If conveyor belts are an integral part of your business, find a reliable service company and make sure to keep them on speed dial. They should offer: 

  • Troubleshooting. The first step in a mechanical breakdown is finding the problem. An experienced conveyor belt service technician can often troubleshoot many problems right over the phone.
     
  • Repair. You need a company who has the parts and expertise to repair all types of conveyor belts, fast and efficiently. Every hour a belt is down can cost many businesses money in production.
     
  • Replacement. You want a company who can repair or replace your conveyor belts when necessary. Make sure the company you choose can handle all your conveyor belt needs. 

Get up and running with limited delay the next time your conveyor belt is giving your production floor problems. Find an experienced conveyor belt service, repair and replacement company who will be there when you need them to keep everything moving down the line.

Posted on behalf of The King Group, Inc.

Apr
8

SBR Rubber Products

SBR stands for styrene-butadiene rubber and is a widely used product used in a number of industrial, automotive and commercial applications as a cost effective replacement for natural rubber.  Common uses of SBR rubber include rubber pads, o-rings, hydraulic brake systems seals and diaphragms, grommets, gaskets, conveyor belts, isolation pads, shelf liners, workstation table liners, dishwasher drain hoses, HVAC ductwork isolation connectors, work area liners and a wide variety of industrial and production line applications. 

The main limitation to the product is its use in any application where the product is exposed to high pressure, ozone, strong acids, oils, grease and most hydrocarbons, although use in moderate chemical and hydrocarbon environments is acceptable.  

Beyond the lower cost, there are a number of benefits to SBR as a replacement to natural rubber.  One of the biggest benefits is the product’s ability to perform as designed in temperatures from -30° to over 210° without failure.  In addition, the product is versatile, flexible and strong, while also possessing above average abrasion and tensile strength characteristics. 

It also features above average water resistance qualities, with resilience up to 70 durometers, which is a means to measure the hardness of the SBR.  Another feature of SBR rubber is that it is manufactured without the use of chloroprene, which is considered to be a “Hazardous Class 3 Flammable Liquid”, with significant restrictions on its transfer..  SBR rubber is available in roll lengths that are cut to order and is available in a variety of thicknesses. 

Posted on behalf of The King Group

Jan
29

Get The Right Conveyor Belt For Your Business Needs

Conveyor belts are used in a wide variety of industries, from manufacturing to grocery stores. Although they all may move items from one area to another, each type is very different and has specific uses. A conveyor belt which might work great in one application isn’t necessarily the best fit for another. When it comes to buying a conveyor belt for your business, you want to make sure that you choose the right belt for the job. 

Types Of Conveyor Belts

The type and size of product along with how the conveyor belt will be used are all factors when choosing the right belt for your business. Belts are made in a wide variety of types to fit all different kinds of business needs. Some of the conveyor belts to consider include: 

  • Cleated belts. If the product you will be moving is flat or if the product will be moved up an incline, you may need a cleated conveyor belt. These belts help grip the product and can be made in metal or rubber material.
     
  • Food grade conveyor belts. Food grade conveyor belts must be made to certain specifications to meet FDA guidelines. These generally come with a food grade coating like Teflon or silicone.
     
  • Custom made belts. Whatever your product or need, a belt can be made to accommodate your business. There are experienced conveyor belt manufacturers who can work with you to create a custom designed belt that will suit your business. 

Conveyor belts can save time and money from labor costs, and can even reduce injuries for many types of businesses. Finding the right belt for the right job is the first step to adding one of these useful devices to your business.

Posted on behalf of The King Group

Nov
21

Industrial Polymer Products

Polymer is used in a great number of products that are used daily by every person and company in theUnited Statesand beyond.  Examples of the uses of polymers include plastics, which need to be strong, as well as coatings that prevent sticking and nylon.  Examples of polymer products include High Density Polyethylene and Ultra High Molecular Weight Polyethylene. 

High Density Polyethylene or HDPE, as it is also known, is used to manufacture products such as pipe, plastic bottles, plastic lumber, hard hats and fuel tanks for vehicles.  The nature of the product makes it very resistant to high temperatures and much harder than polypropylene products.  The product has a high strength to density ration and is also recyclable. 

Ultra High Molecular Weight Polyethylene or UHMW, as it is also known, is the strongest product of its type available in the marketplace.  The benefits of the material include its lack of odor and that it is non toxic.  In addition, it is highly resistant to strong chemicals and abrasion.  In fact, the product is six times more abrasion resistant that steel.  The product does not become brittle at extreme temperatures and is usable in temperatures ranging from -155°F to +200°F!  

An experienced industrial product company will be able to provide expert guidance on the best polymer product available at the best possible price, to meet the needs of the manufacturer.  The manufacturer’s representatives are highly trained in the subject and can assist in the selection of the best polymer products available in the marketplace!

Posted on behalf of The King Group

Nov
21

Food Conveyor Belts

Food conveyor belts are used in every food manufacturing facility in the United States, as well as a number of fast food establishments and restaurants.  As with other conveyor belts, food  grade conveyor belts require periodic replacement because they do not last forever.  An experienced conveyor belt manufacturer will be able to assist any food facility in need of replacement belts determine the proper one for the equipment in the facility.  

The United States Department of Agriculture (USDA) must approve food conveyor belts, which is a distinguishing characteristic between these belts and other conveyor belts.  In addition, normally these belts are provided with some sort of specialized coating to prevent staining, as well as to reduce the accumulation of sticky substances, on the belt.  Two of the most popular and effective coatings for food conveyor belts are Teflon and silicone.  

Despite the coatings available, all food conveyor belts are not the same in the materials used.  Another important consideration when ordering a replacement food conveyor belt is the temperature of the food being moved.  If the food being moved is hot, then a belt capable of resisting melting or burning should be used.  If the food being moved is cold then a material that is resistant to cracking, due to the cold, should be used. 

A highly experienced food conveyor belt manufacturer will be able to assist in providing specific recommendations to which belt to use, the best coating to use, depending upon the application, and the best material, depending upon the food being moved!

Posted on behalf of The King Group

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